Customized Cemented Tungsten Carbide Wire Die for Drawing Steel Wires Tubes

Product Description

Product Description

 

PCD dies can be used in all wet and dry drawing processes and are ideal for long cycle production and drawing of abrasive wire as they outlast TC, SSCD and ND dies. Whilst natural diamond and tungsten carbide can be useful in some applications, PCD is an engineered material that helps to diversify products and reduce total tooling costs.
There are three main types of polycrystalline diamond blanks: non-reinforced ring, reinforced ring and thermally stabilised.






 

STANDARD SPECIFICATIONS
Reduction angle and Bearing length			Soft wire products... copper wire,aluminum wire,   brass wire,gold wire,etc  Hard wire products...      Stainless steel wire,    copper lated steel wire,     galvanizde steel wire.    brass plated steel wire      tungsten wire,etc
Reduction angle and Bearing length	Soft wire products	Hard   wire products
5%-8%	12°±2°	8°±1°
8%-12%	14±2°	10°±1°
12%-16%	16°±2°	14°±1°
16%-25%	20°±2°	15°±1°
25%-35%	23°±1°	17°±1°
Bearings length	0.2-0.5d	0.3-0.8d
Standard configurations for other wire types also available.

 

Application scenario and standard control
For diamond wire  busbar,steel cord,rubber tube wire,etc
Project	Standard
D<0.1mm	D+0.3um
0.1mm≤D<0.2mm	D±0.5um
Reduction Angle	8°±1°
Bearing Length	20%-40%D
Ovality	≤0.2um
Entrance /exit angle	60°±10°
Back relief	10°±2°
Concentricity	≤15um
Remark: It is recommended to use imported polycrystalline drawing die,Sumitomo 805f blanks. The above criteria are for reference
Application scenario and standard control For stainless steel wire,spring wire,welding wire,etc.
Project		Standard
Entrance angle		30°±5°
Reduction Angle		14°±2°
Bearing Length		40%-80%D
Ovality		≤lum
Exit angle		50°±20°
Back relief		15°±5°
Remark It is recommended to use CD die and import PCD die. The above criteria are for reference

 

Application scenario and standard control For enameled wire,copper wire,aluminum wire,copper clad aluminum wire,gold wire,silver wire and other non-ferrous metal wire
Project	Standard
Entrance angle	30°±5°
Reduction Angle	16°±2°
Bearing Length	20%-50%D
Ovality	≤lum
Exit angle	50°±20°
Back relief	15°±5°
Remark: It is recommended to use ND die,imported PCD die and CD drawing die.It is suitable for multi head wire drawing machine The above cnteria are for reference

 

Detailed Photos

 

Our Advantages

 

1. Suitable for all applications from large drawing to ultramicrodrawing.
2. The size of the embryo is guaranteed, and the maximum reaming size can be expected.
3. Decobalt polycrystalline material can be widely used in high temperature hard wire drawing.
4. The longest life material on the market today provides the highest productivity and reduces downtime.
5. The unique physical characteristics of artificial polycrystalline enable the wire to ensure better roundness even in the case of mold wear.

   Applications

    

- Tungsten wire
- Semiconductor bonding wires (gold, copper, and aluminum)
- Medical Wire
- Stainless steel wire
- Copper Wire
- Cut Wire
- Special alloy wires
- Precious metal wire
- All kinds of other non-ferrous or non-ferrous metal wires

FAQ

 

1. Q: Are you factory or trading company?
A: We are the manufacturer of drawing dies,CNC cutting tools, CNC machining parts and glass fiber products.


2. Q: Where is your factory located?
A: Tian Chang Hong Xing Wire Drawing Die Factory, Tian Chang, Anhui, China.

3. Q: Can I get sample before making order?
A: Before mass production, We can send you free samples based on your drawings and technical requirements.

4. Q: Do you accept small order or trial order?
A: Small order and trial order are acceptable.

5. Q: How long can I get a sample?
A:Samples in stock can be shipped immediately, and the delivery time of samples that need to be customized is determined by the difficulty of the process.

6. Q: How do you inspect goods?
A: We have our own inspection departments. All goods will be inspected one by one before packing.

7. Q: What's your payment term?
A: For small order, we suggest 100% T/T payment before production to save time and bank charge. For bulk order, please ask the seller for details.

8. How do you make our business long-term and good relationship?
A1: We keep excellent quality, thoughtful after-sales service and competitive price to ensure our customers' benefit;
A2: We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.

Company Profile

Tian Chang Hong Xing Wire Drawing Die Factory was established in 1996,we have more than 180 employees,and our enterprise covers an area of 30000 square meters.Enterprise is located in the east gate of Anhui,Township of Chinese drawing die -Tian Chang Yang Cun.

We are a professional factory in produce and sales wire drawing dies,The main products of the company include:ND wire drawing dies,SMCD wire draw drawing dies,PCD wire drawing dies,T/C wire drawing dies and so on. Our products are widely used in:Wires,cables, electromagnetic wire,electrical alloy,tungsten and molybdenum materials,stainless steel wire,cutting wire,diamond wire,line structure,steel cord,steel wire for hose and so on.In order to better meet the needs of customers,continuously improve product quality and management level,We produce products in strict accordance with the ISO9001 management system.Our product quality and after-sales service in the industry has a good reputation because we have excellent technical personnel,advanced production and testing equipment (Conoptlca CU-10),unique production,management,sales system.