Durable Cleaning Ball Wire Drawing Dies Synthetic Diamond PCD for 410 Stainless Steel Ball

Product Details
Customization: Available
After-sales Service: Mold Repaire and Maintenance
Type: CVD coated wire drawing die
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  • Durable Cleaning Ball Wire Drawing Dies Synthetic Diamond PCD for 410 Stainless Steel Ball
  • Durable Cleaning Ball Wire Drawing Dies Synthetic Diamond PCD for 410 Stainless Steel Ball
  • Durable Cleaning Ball Wire Drawing Dies Synthetic Diamond PCD for 410 Stainless Steel Ball
  • Durable Cleaning Ball Wire Drawing Dies Synthetic Diamond PCD for 410 Stainless Steel Ball
  • Durable Cleaning Ball Wire Drawing Dies Synthetic Diamond PCD for 410 Stainless Steel Ball
  • Durable Cleaning Ball Wire Drawing Dies Synthetic Diamond PCD for 410 Stainless Steel Ball
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Packaging & Shipping
  • Company Profile
  • Our Advantages
  • FAQ
Overview

Basic Info.

Model NO.
PCD230204
Shaping Mode
Grinding
Hole Type
Section Mould
Cavity
Multi-cavity
Surface Treatment
Polish
Application
Hardware, Commodity, Electronic, Car
Certification
ISO
Warranty
1 Year
Customized
Customized
Delivery Time
5-7 Days
Color
Silver Grey
Transport Package
Standard Export Packing
Specification
1kg
Trademark
Red star
Origin
Anhui, China
HS Code
82072090
Production Capacity
1000000 Pieces/Year

Packaging & Delivery

Package Size
20.00cm * 10.00cm * 5.00cm
Package Gross Weight
1.000kg

Product Description

Product Description
PCD dies can be used in all wet and dry drawing processes and are ideal for long cycle production and drawing of abrasive wire as they outlast TC, SSCD and ND dies. Whilst natural diamond and tungsten carbide can be useful in some applications, PCD is an engineered material that helps to diversify products and reduce total tooling costs.
There are three main types of polycrystalline diamond blanks: non-reinforced ring, reinforced ring and thermally stabilised.
 

 

Detailed Photos

Durable Cleaning Ball Wire Drawing Dies Synthetic Diamond PCD for 410 Stainless Steel BallDurable Cleaning Ball Wire Drawing Dies Synthetic Diamond PCD for 410 Stainless Steel BallDurable Cleaning Ball Wire Drawing Dies Synthetic Diamond PCD for 410 Stainless Steel BallDurable Cleaning Ball Wire Drawing Dies Synthetic Diamond PCD for 410 Stainless Steel Ball

Product Parameters

Durable Cleaning Ball Wire Drawing Dies Synthetic Diamond PCD for 410 Stainless Steel Ball

Application scenario and standard control
For diamond wire  busbar,steel cord,rubber tube wire,etc
Project Standard
D<0.1mm D+0.3um
0.1mm≤D<0.2mm D±0.5um
Reduction Angle 8°±1°
Bearing Length 20%-40%D
Ovality ≤0.2um
Entrance /exit angle 60°±10°
Back relief 10°±2°
Concentricity ≤15um
Remark:
It is recommended to use imported polycrystalline drawing die,Sumitomo 805f blanks.
The above criteria are for reference
 


Application scenario and standard control
For stainless steel wire,spring wire,welding wire,etc.
Project Standard
Entrance angle 30°±5°
Reduction Angle 14°±2°
Bearing Length 40%-80%D
Ovality ≤lum
Exit angle 50°±20°
Back relief 15°±5°
Remark
It is recommended to use CD die and import PCD die.
The above criteria are for reference




 
Application scenario and standard control
For enameled wire,copper wire,aluminum wire,copper clad aluminum wire,gold wire,silver wire and other non-ferrous metal wire
Project Standard
Entrance angle 30°±5°
Reduction Angle 16°±2°
Bearing Length 20%-50%D
Ovality ≤lum
Exit angle 50°±20°
Back relief 15°±5°
Remark:
It is recommended to use ND die,imported PCD die and CD drawing die.It is suitable for multi head wire drawing machine
The above cnteria are for reference



 

STANDARD SPECIFICATIONS
Reduction angle and Bearing length Soft wire products...
copper wire,aluminum wire,
  brass wire,gold wire,etc



 Hard wire products...
     Stainless steel wire,
   copper lated steel wire,
    galvanizde steel wire.
   brass plated steel wire
     tungsten wire,etc
Reduction angle
and Bearing length
Soft wire
products
Hard   wire
products
5%-8% 12°±2° 8°±1°
8%-12% 14±2° 10°±1°
12%-16% 16°±2° 14°±1°
16%-25% 20°±2° 15°±1°
25%-35% 23°±1° 17°±1°
Bearings length 0.2-0.5d 0.3-0.8d
Standard configurations for other wire types also available.
Packaging & Shipping

Durable Cleaning Ball Wire Drawing Dies Synthetic Diamond PCD for 410 Stainless Steel Ball

 

Company Profile

Durable Cleaning Ball Wire Drawing Dies Synthetic Diamond PCD for 410 Stainless Steel BallDurable Cleaning Ball Wire Drawing Dies Synthetic Diamond PCD for 410 Stainless Steel Ball

 

Our Advantages
  1. Suitable for all applications from large drawing to ultramicrodrawing.
  2. The size of the embryo is guaranteed, and the maximum reaming size can be expected.
  3. Decobalt polycrystalline material can be widely used in high temperature hard wire drawing.
  4. The longest life material on the market today provides the highest productivity and reduces downtime.
  5. The unique physical characteristics of artificial polycrystalline enable the wire to ensure better roundness even in the case of mold wear.
FAQ

Q1: Are you a manufacturer or trading company?
"We are a manufacturer of wire drawing dies,our factory is located in Tianchang city, Anhui province where is 2 hours-driving from Nanjing airport"

Q2:what can you buy from us?
Natural Diamond Drawing Die(ND drawing dies)
polycrystalline drawing die( PCD drawing dies)
Tungsten Carbide wire drawing die(TC drawing dies)
Synthetic single crystal diamond wire drawing die (SSCD drawing dies)
Monocrystalline wire drawing die (MCD drawing dies)
Nano wire drawing die

Q3:What determines the sizing length of the wire drawing die?
"The sizing area determines the surface quality and wire diameter of the wire. The sizing length (L) is usually about 20% to 50% of the nominal wire diameter (?). However, this percentage depends on the wire material, drawing process, and drawing specification."

Q4:How can I extend the uptime of my wire drawing machine?
"Use a quality wire feed/rod and properly maintain your machine and lubricants. Choose the best wire drawing die material, use the correct sequence of die sizes, and use the proper internal geometry (corners and sizing bands) to match the wire alloy you are drawing."

Q5:Wet drawing: How to maximize the life of the drawing die?
"Maintain lubricant concentration and temperature within supplier recommended parameters. Failure to do so will reduce lubricity and lead to increased die wear. Make sure your filtration system is functioning properly to keep your drawing lubricant clean. Ideally, ensure that the lubricant nozzle is pointed toward the entrance of the drawing die to keep the entrance part of the drawing die clean and prevent the die from clogging. Make sure the wire enters and exits the mold as vertically as possible to prevent uneven wear on the mold."

Q6:How do wire drawing dies compare to rolling dies?
"Wire drawing provides better dimensional control because wear only changes its cross-sectional area. Wire rolling forces can cause the gap between rolls to change, causing the rod or wire to change its shape."

Q7:How to check the drawing mold?
"To visually inspect the interior shape surfaces of wire drawing dies that are less than .3125 inches (8 mm) in size, a microscope will be your best choice.?For molds larger than .3125 inches (8mm), you can use a magnifying glass."
"For a rough check of the diameter we recommend using a caliper needle.?If you need a more precise measurement, thread the wire through the mold and measure the wire diameter with a micrometer or laser caliper."





 

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