| Customization: | Available |
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| Type: | PCD |
| Material: | PCD |
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Introducing PCD Polycrystalline Wire Drawing Dies, designed by Tian Chang Shuangyuan Metal Products Co., Ltd. for manufacturers seeking unmatched durability and exceptional performance. Our product utilizes advanced high-pressure, high-temperature processes along with a metal catalyst (cobalt) to seamlessly bond diamond microcrystalline particles under strict process control. This fusion creates a diamond bond with hardness and thermal conductivity akin to natural diamond. The unique irregular arrangement of diamond micropowder ensures isotropy, offering superior toughness and wear resistance without the need for orientation consideration during processing.
Choosing our PCD Polycrystalline Wire Drawing Die means opting for reliability, efficiency, and outstanding performance. Elevate your manufacturing process now and enjoy unparalleled quality and durability. We are committed to delivering the best solutions to fulfill every one of your needs.
| STANDARD SPECIFICATIONS | |||
| Reduction angle and Bearing length | Soft wire products... copper wire,aluminum wire, brass wire,gold wire,etc Hard wire products... Stainless steel wire, copper lated steel wire, galvanizde steel wire. brass plated steel wire tungsten wire,etc |
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| Reduction angle and Bearing length |
Soft wire products |
Hard wire products |
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| 5%-8% | 12°±2° | 8°±1° | |
| 8%-12% | 14±2° | 10°±1° | |
| 12%-16% | 16°±2° | 14°±1° | |
| 16%-25% | 20°±2° | 15°±1° | |
| 25%-35% | 23°±1° | 17°±1° | |
| Bearings length | 0.2-0.5d | 0.3-0.8d | |
| Standard configurations for other wire types also available. | |||
| Application scenario and standard control | ||
| For diamond wire busbar,steel cord,rubber tube wire,etc | ||
| Project | Standard | |
| D<0.1mm | D+0.3um | |
| 0.1mm≤D<0.2mm | D±0.5um | |
| Reduction Angle | 8°±1° | |
| Bearing Length | 20%-40%D | |
| Ovality | ≤0.2um | |
| Entrance /exit angle | 60°±10° | |
| Back relief | 10°±2° | |
| Concentricity | ≤15um | |
| Remark: It is recommended to use imported polycrystalline drawing die,Sumitomo 805f blanks. The above criteria are for reference |
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Application scenario and standard control For stainless steel wire,spring wire,welding wire,etc. |
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| Project | Standard | |
| Entrance angle | 30°±5° | |
| Reduction Angle | 14°±2° | |
| Bearing Length | 40%-80%D | |
| Ovality | ≤lum | |
| Exit angle | 50°±20° | |
| Back relief | 15°±5° | |
| Remark It is recommended to use CD die and import PCD die. The above criteria are for reference |
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| Application scenario and standard control For enameled wire,copper wire,aluminum wire,copper clad aluminum wire,gold wire,silver wire and other non-ferrous metal wire |
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| Project | Standard |
| Entrance angle | 30°±5° |
| Reduction Angle | 16°±2° |
| Bearing Length | 20%-50%D |
| Ovality | ≤lum |
| Exit angle | 50°±20° |
| Back relief | 15°±5° |
| Remark: It is recommended to use ND die,imported PCD die and CD drawing die.It is suitable for multi head wire drawing machine The above cnteria are for reference |
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Product Description:
Introducing our PCD Polycrystalline Wire Drawing Dies from Tian Chang Shuangyuan Metal Products Co., Ltd. These dies are designed to effortlessly handle both soft and hard wire types:
We are a leading manufacturer of drawing dies, CNC cutting tools, CNC machining parts, and glass fiber products. Our factory, Tian Chang Hong Xing Wire Drawing Die Factory, is located in Tian Chang, Anhui, China.
At Tian Chang Shuangyuan Metal Products Co., Ltd., we offer free samples based on your drawings and technical requirements before mass production. Small orders and trial orders are also welcome.
We ensure the quality of our products by inspecting each item before packing. Samples in stock can be shipped immediately, while customized samples' delivery time depends on the complexity of the process.
For payment terms, we recommend 100% T/T payment before production for small orders to save time and bank charges. For bulk orders, please contact our sales team for details.
Our commitment to excellent quality, thoughtful after-sales service, and competitive pricing aims to benefit our customers. We value every customer as a friend and strive to build long-term relationships with all our clients.
Established in 1996, Tian Chang Shuangyuan Metal Products Co., Ltd. is a leading factory specializing in the production and sales of wire drawing dies. With over 180 employees and a sprawling enterprise spanning 30,000 square meters, we are located in the heart of the Chinese drawing die industry in Tian Chang Yang Cun.
Our extensive product range includes ND wire drawing dies, SMCD wire drawing dies, PCD wire drawing dies, T/C wire drawing dies, and more. These dies are utilized in various applications such as wires, cables, electromagnetic wire, stainless steel wire, and steel cord, among others.
Committed to quality, we adhere to the ISO9001 management system to ensure the highest standards in our products. Our reputation in the industry is built on our exceptional technical personnel, state-of-the-art production and testing equipment (Conoptlca CU-10), and a well-established production, management, and sales system.
Experience the excellence of Tian Chang Shuangyuan Metal Products Co., Ltd. and discover why our products and after-sales service are highly regarded in the industry.
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