| Customization: | Available |
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| Type: | Polycrystalline diamond die |
| Material: | Metal |
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PCD Dies for Wire Drawing
Our PCD dies from Tian Chang Shuangyuan Metal Products Co., Ltd. are designed for both wet and dry drawing processes, offering exceptional durability for long cycle production and abrasive wire drawing. Compared to traditional diamond and tungsten carbide dies, PCD dies provide superior performance, diversifying products, and reducing overall tooling costs.
Choose from three main types of polycrystalline diamond blanks: non-reinforced ring, reinforced ring, and thermally stabilized, ensuring optimal performance for your specific wire drawing needs.
| STANDARD SPECIFICATIONS | |||
| Reduction angle and Bearing length | Soft wire products... copper wire,aluminum wire, brass wire,gold wire,etc Hard wire products... Stainless steel wire, copper lated steel wire, galvanizde steel wire. brass plated steel wire tungsten wire,etc |
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| Reduction angle and Bearing length |
Soft wire products |
Hard wire products |
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| 5%-8% | 12°±2° | 8°±1° | |
| 8%-12% | 14±2° | 10°±1° | |
| 12%-16% | 16°±2° | 14°±1° | |
| 16%-25% | 20°±2° | 15°±1° | |
| 25%-35% | 23°±1° | 17°±1° | |
| Bearings length | 0.2-0.5d | 0.3-0.8d | |
| Standard configurations for other wire types also available. | |||
| Application scenario and standard control | ||
| For diamond wire busbar,steel cord,rubber tube wire,etc | ||
| Project | Standard | |
| D<0.1mm | D+0.3um | |
| 0.1mm≤D<0.2mm | D±0.5um | |
| Reduction Angle | 8°±1° | |
| Bearing Length | 20%-40%D | |
| Ovality | ≤0.2um | |
| Entrance /exit angle | 60°±10° | |
| Back relief | 10°±2° | |
| Concentricity | ≤15um | |
| Remark: It is recommended to use imported polycrystalline drawing die,Sumitomo 805f blanks. The above criteria are for reference |
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Application scenario and standard control For stainless steel wire,spring wire,welding wire,etc. |
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| Project | Standard | |
| Entrance angle | 30°±5° | |
| Reduction Angle | 14°±2° | |
| Bearing Length | 40%-80%D | |
| Ovality | ≤lum | |
| Exit angle | 50°±20° | |
| Back relief | 15°±5° | |
| Remark It is recommended to use CD die and import PCD die. The above criteria are for reference |
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| Application scenario and standard control For enameled wire,copper wire,aluminum wire,copper clad aluminum wire,gold wire,silver wire and other non-ferrous metal wire |
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| Project | Standard |
| Entrance angle | 30°±5° |
| Reduction Angle | 16°±2° |
| Bearing Length | 20%-50%D |
| Ovality | ≤lum |
| Exit angle | 50°±20° |
| Back relief | 15°±5° |
| Remark: It is recommended to use ND die,imported PCD die and CD drawing die.It is suitable for multi head wire drawing machine The above cnteria are for reference |
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Tian Chang Shuangyuan Metal Products Co., Ltd. presents a versatile solution for all drawing applications, ranging from large to ultramicrodrawing. Our Decobalt polycrystalline material ensures precise embryo sizing and maximum reaming capabilities. Ideal for high-temperature hard wire drawing, this material offers exceptional durability, making it the longest-lasting option on the market. Experience increased productivity and reduced downtime with our innovative product.
The unique physical properties of our artificial polycrystalline material guarantee superior roundness, even in the presence of mold wear. Trust in our product to deliver consistent performance and quality results for your wire drawing needs.
Explore our wide range of high-quality metal wires:
Choose Tian Chang Shuangyuan Metal Products Co., Ltd. for all your metal wire needs!
We are a manufacturer specializing in drawing dies, CNC cutting tools, CNC machining parts, and glass fiber products. Our factory, Tian Chang Hong Xing Wire Drawing Die Factory, is located in Tian Chang, Anhui, China.
We offer free samples based on your drawings and technical requirements before mass production. Small orders and trial orders are welcome, and samples in stock can be shipped immediately.
All our products undergo thorough inspection before packing to ensure top quality. Payment terms include 100% T/T for small orders and customized terms for bulk orders.
Our commitment to excellent quality, attentive after-sales service, and competitive pricing aims to establish long-term relationships with our customers worldwide.
Established in 1996, our factory in Tian Chang Yang Cun specializes in producing and selling high-quality wire drawing dies. With over 180 employees and a 30000 square meter facility, we are dedicated to meeting the diverse needs of our customers.
Our wire drawing dies are widely used in various industries including wires, cables, electromagnetic wire, electrical alloy, tungsten, molybdenum materials, stainless steel wire, cutting wire, diamond wire, line structure, steel cord, and steel wire for hoses.
Committed to excellence, we adhere to strict quality standards following the ISO9001 management system. Our products are known for their superior quality and backed by excellent after-sales service.
Equipped with advanced production and testing equipment such as Conoptlca CU-10, our factory boasts excellent technical personnel and a unique production, management, and sales system.
Choose Tian Chang Shuangyuan Metal Products Co., Ltd. for top-notch wire drawing dies that meet your specific requirements.
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