| Customization: | Available |
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| After-sales Service: | Mold Repaire and Maintenance |
| Type: | Natural diamond die |
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Product Description:
PCD dies from Tian Chang Shuangyuan Metal Products Co., Ltd. are versatile tools suitable for both wet and dry drawing processes. They excel in long cycle production and drawing abrasive wire, surpassing the performance of TC, SSCD, and ND dies. Unlike natural diamond and tungsten carbide, PCD is an engineered material that enhances product diversity and reduces overall tooling costs.
Our polycrystalline diamond blanks come in three main types: non-reinforced ring, reinforced ring, and thermally stabilized, catering to various production needs. Trust in the durability and efficiency of PCD dies for your wire drawing operations.
| Application scenario and standard control | ||
| For diamond wire busbar,steel cord,rubber tube wire,etc | ||
| Project | Standard | |
| D<0.1mm | D+0.3um | |
| 0.1mm≤D<0.2mm | D±0.5um | |
| Reduction Angle | 8°±1° | |
| Bearing Length | 20%-40%D | |
| Ovality | ≤0.2um | |
| Entrance /exit angle | 60°±10° | |
| Back relief | 10°±2° | |
| Concentricity | ≤15um | |
| Remark: It is recommended to use imported polycrystalline drawing die,Sumitomo 805f blanks. The above criteria are for reference |
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Application scenario and standard control For stainless steel wire,spring wire,welding wire,etc. |
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| Project | Standard | |
| Entrance angle | 30°±5° | |
| Reduction Angle | 14°±2° | |
| Bearing Length | 40%-80%D | |
| Ovality | ≤lum | |
| Exit angle | 50°±20° | |
| Back relief | 15°±5° | |
| Remark It is recommended to use CD die and import PCD die. The above criteria are for reference |
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| Application scenario and standard control For enameled wire,copper wire,aluminum wire,copper clad aluminum wire,gold wire,silver wire and other non-ferrous metal wire |
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| Project | Standard |
| Entrance angle | 30°±5° |
| Reduction Angle | 16°±2° |
| Bearing Length | 20%-50%D |
| Ovality | ≤lum |
| Exit angle | 50°±20° |
| Back relief | 15°±5° |
| Remark: It is recommended to use ND die,imported PCD die and CD drawing die.It is suitable for multi head wire drawing machine The above cnteria are for reference |
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| STANDARD SPECIFICATIONS | |||
| Reduction angle and Bearing length | Soft wire products... copper wire,aluminum wire, brass wire,gold wire,etc Hard wire products... Stainless steel wire, copper lated steel wire, galvanizde steel wire. brass plated steel wire tungsten wire,etc |
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| Reduction angle and Bearing length |
Soft wire products |
Hard wire products |
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| 5%-8% | 12°±2° | 8°±1° | |
| 8%-12% | 14±2° | 10°±1° | |
| 12%-16% | 16°±2° | 14°±1° | |
| 16%-25% | 20°±2° | 15°±1° | |
| 25%-35% | 23°±1° | 17°±1° | |
| Bearings length | 0.2-0.5d | 0.3-0.8d | |
| Standard configurations for other wire types also available. | |||
Product Description:
Introducing the cutting-edge Decobalt polycrystalline material from Tian Chang Shuangyuan Metal Products Co., Ltd. This material is perfect for a wide range of applications, from large drawing to ultramicrodrawing. With guaranteed embryo size and maximum reaming size, you can expect top-notch performance.
Our Decobalt polycrystalline material is ideal for high temperature hard wire drawing, ensuring durability and efficiency. It is the longest-lasting material available, boosting productivity and minimizing downtime. The unique physical properties of artificial polycrystalline guarantee superior roundness, even in the presence of mold wear.
At our factory in Tianchang city, Anhui province, we specialize in manufacturing high-quality wire drawing dies. Our products include:
Our wire drawing dies are designed to enhance the surface quality and wire diameter of your products. The sizing length of the wire drawing die is crucial, typically ranging from 20% to 50% of the nominal wire diameter, depending on various factors.
To maximize the uptime of your wire drawing machine, ensure proper maintenance, use quality wire feed/rod, and select the best wire drawing die material. For wet drawing, maintaining lubricant concentration and temperature is key to extending the drawing die's lifespan.
Wire drawing dies offer superior dimensional control compared to rolling dies, ensuring consistent product quality. To check the drawing mold, use a microscope for smaller sizes and a magnifying glass for larger ones. For diameter verification, a caliper needle or micrometer/laser caliper can be used.
Trust Tian Chang Shuangyuan Metal Products Co., Ltd. for all your wire drawing die needs. Contact us today to elevate your wire drawing processes!
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