Mono Wire Drawing Die Extruder Die for Copper Wire

• Customization: Available
• After-sales Service: Mold Repaire and Maintenance
• Type: Mono Wire Drawing Die
• Model NO.: MONO240100
• Shaping Mode: Grinding
• Hole Type: Round Mould
• Cavity: Multi-cavity
• Surface Treatment: Polish
• Application: Hardware, Commodity, Electronic, Car
• Certification: ISO
• Warranty: 1 Year
• Customized: Customized
• Delivery Time: 5-7 Days
• Color: Silver Grey
• Transport Package: Standard Export Packing
• Specification: 1kg
• Trademark: Red star
• Origin: Anhui, China
• HS Code: 82072090
• Production Capacity: 1000000 Pieces/Year
• Package Size: 20.00cm * 10.00cm * 5.00cm
• Package Gross Weight: 1.000kg

Product Description

Product Description

PCD dies from Tian Chang Shuangyuan Metal Products Co., Ltd. are versatile tools suitable for both wet and dry drawing processes. These dies excel in long cycle production and drawing abrasive wire, surpassing the performance of TC, SSCD, and ND dies. While natural diamond and tungsten carbide have their uses, PCD stands out as an engineered material that enhances product diversity and reduces overall tooling costs.

 

Choose from three main types of polycrystalline diamond blanks: non-reinforced ring, reinforced ring, and thermally stabilized. Each type offers unique benefits to cater to various drawing applications, ensuring efficiency and durability in your production processes.

         

             

Detailed Photos

Product Parameters

Application scenario and standard control
For diamond wire  busbar,steel cord,rubber tube wire,etc
Project	Standard
D<0.1mm	D+0.3um
0.1mm≤D<0.2mm	D±0.5um
Reduction Angle	8°±1°
Bearing Length	20%-40%D
Ovality	≤0.2um
Entrance /exit angle	60°±10°
Back relief	10°±2°
Concentricity	≤15um
Remark: It is recommended to use imported polycrystalline drawing die,Sumitomo 805f blanks. The above criteria are for reference
Application scenario and standard control For stainless steel wire,spring wire,welding wire,etc.
Project		Standard
Entrance angle		30°±5°
Reduction Angle		14°±2°
Bearing Length		40%-80%D
Ovality		≤lum
Exit angle		50°±20°
Back relief		15°±5°
Remark It is recommended to use CD die and import PCD die. The above criteria are for reference

Application scenario and standard control For enameled wire,copper wire,aluminum wire,copper clad aluminum wire,gold wire,silver wire and other non-ferrous metal wire
Project	Standard
Entrance angle	30°±5°
Reduction Angle	16°±2°
Bearing Length	20%-50%D
Ovality	≤lum
Exit angle	50°±20°
Back relief	15°±5°
Remark: It is recommended to use ND die,imported PCD die and CD drawing die.It is suitable for multi head wire drawing machine The above cnteria are for reference

STANDARD SPECIFICATIONS
Reduction angle and Bearing length			Soft wire products... copper wire,aluminum wire,   brass wire,gold wire,etc  Hard wire products...      Stainless steel wire,    copper lated steel wire,     galvanizde steel wire.    brass plated steel wire      tungsten wire,etc
Reduction angle and Bearing length	Soft wire products	Hard   wire products
5%-8%	12°±2°	8°±1°
8%-12%	14±2°	10°±1°
12%-16%	16°±2°	14°±1°
16%-25%	20°±2°	15°±1°
25%-35%	23°±1°	17°±1°
Bearings length	0.2-0.5d	0.3-0.8d
Standard configurations for other wire types also available.

Packaging & Shipping

Company Profile

Our Advantages

 

Product Description:

 

Introducing the cutting-edge wire drawing material from Tian Chang Shuangyuan Metal Products Co., Ltd.

 

Suitable for a wide range of applications, from large drawings to ultramicrodrawings, our Decobalt polycrystalline material guarantees precise embryo sizing and maximum reaming size.

 

Experience unparalleled performance with the longest life material available in the market today, ensuring high productivity and minimal downtime. The unique physical properties of our artificial polycrystalline material result in superior roundness, even in the presence of mold wear, enhancing the quality of your wire products.

     

FAQ

Q1: Are you a manufacturer or trading company?
"We are a manufacturer of wire drawing dies,our factory is located in Tianchang city, Anhui province where is 2 hours-driving from Nanjing airport"

Q2:what can you buy from us?
Natural Diamond Drawing Die(ND drawing dies)
polycrystalline drawing die( PCD drawing dies)
Tungsten Carbide wire drawing die(TC drawing dies)
Synthetic single crystal diamond wire drawing die (SSCD drawing dies)
Monocrystalline wire drawing die (MCD drawing dies)
Nano wire drawing die

Q3:What determines the sizing length of the wire drawing die?
"The sizing area determines the surface quality and wire diameter of the wire. The sizing length (L) is usually about 20% to 50% of the nominal wire diameter (?). However, this percentage depends on the wire material, drawing process, and drawing specification."

Q4:How can I extend the uptime of my wire drawing machine?
"Use a quality wire feed/rod and properly maintain your machine and lubricants. Choose the best wire drawing die material, use the correct sequence of die sizes, and use the proper internal geometry (corners and sizing bands) to match the wire alloy you are drawing."

Q5:Wet drawing: How to maximize the life of the drawing die?
"Maintain lubricant concentration and temperature within supplier recommended parameters. Failure to do so will reduce lubricity and lead to increased die wear. Make sure your filtration system is functioning properly to keep your drawing lubricant clean. Ideally, ensure that the lubricant nozzle is pointed toward the entrance of the drawing die to keep the entrance part of the drawing die clean and prevent the die from clogging. Make sure the wire enters and exits the mold as vertically as possible to prevent uneven wear on the mold."

Q6:How do wire drawing dies compare to rolling dies?
"Wire drawing provides better dimensional control because wear only changes its cross-sectional area. Wire rolling forces can cause the gap between rolls to change, causing the rod or wire to change its shape."

Q7:How to check the drawing mold?
"To visually inspect the interior shape surfaces of wire drawing dies that are less than .3125 inches (8 mm) in size, a microscope will be your best choice.?For molds larger than .3125 inches (8mm), you can use a magnifying glass."
"For a rough check of the diameter we recommend using a caliper needle.?If you need a more precise measurement, thread the wire through the mold and measure the wire diameter with a micrometer or laser caliper."