Advanced Steel Wire Drawing Carbide Molds

Product Description

 

Product Description

 

Welcome to Tian Chang Shuangyuan Metal Products Co., Ltd.! Our PCD dies are perfect for both wet and dry drawing processes, offering exceptional durability for long cycle production and abrasive wire drawing. Compared to natural diamond and tungsten carbide, PCD dies provide superior performance and cost savings.

Our polycrystalline diamond blanks come in three varieties: non-reinforced ring, reinforced ring, and thermally stabilized, catering to a wide range of applications. With PCD, you can diversify your products and reduce overall tooling expenses.

 

STANDARD SPECIFICATIONS
Reduction angle and Bearing length			Soft wire products... copper wire,aluminum wire,   brass wire,gold wire,etc  Hard wire products...      Stainless steel wire,    copper lated steel wire,     galvanizde steel wire.    brass plated steel wire      tungsten wire,etc
Reduction angle and Bearing length	Soft wire products	Hard   wire products
5%-8%	12°±2°	8°±1°
8%-12%	14±2°	10°±1°
12%-16%	16°±2°	14°±1°
16%-25%	20°±2°	15°±1°
25%-35%	23°±1°	17°±1°
Bearings length	0.2-0.5d	0.3-0.8d
Standard configurations for other wire types also available.

 

Application scenario and standard control
For diamond wire  busbar,steel cord,rubber tube wire,etc
Project	Standard
D<0.1mm	D+0.3um
0.1mm≤D<0.2mm	D±0.5um
Reduction Angle	8°±1°
Bearing Length	20%-40%D
Ovality	≤0.2um
Entrance /exit angle	60°±10°
Back relief	10°±2°
Concentricity	≤15um
Remark: It is recommended to use imported polycrystalline drawing die,Sumitomo 805f blanks. The above criteria are for reference
Application scenario and standard control For stainless steel wire,spring wire,welding wire,etc.
Project		Standard
Entrance angle		30°±5°
Reduction Angle		14°±2°
Bearing Length		40%-80%D
Ovality		≤lum
Exit angle		50°±20°
Back relief		15°±5°
Remark It is recommended to use CD die and import PCD die. The above criteria are for reference

 

Application scenario and standard control For enameled wire,copper wire,aluminum wire,copper clad aluminum wire,gold wire,silver wire and other non-ferrous metal wire
Project	Standard
Entrance angle	30°±5°
Reduction Angle	16°±2°
Bearing Length	20%-50%D
Ovality	≤lum
Exit angle	50°±20°
Back relief	15°±5°
Remark: It is recommended to use ND die,imported PCD die and CD drawing die.It is suitable for multi head wire drawing machine The above cnteria are for reference

 

Detailed Photos

 

Our Advantages

 

Tian Chang Shuangyuan Metal Products Co., Ltd.

Suitable for all applications, from large drawings to ultramicrodrawings, our Decobalt polycrystalline material guarantees precise embryo size and maximum reaming size. It is ideal for high-temperature hard wire drawing, offering the longest material life on the market for increased productivity and reduced downtime. The unique physical characteristics of our artificial polycrystalline ensure superior roundness, even with mold wear.

Applications

Tian Chang Shuangyuan Metal Products Co., Ltd. offers a wide range of high-quality metal wires to meet various industrial needs:

• Tungsten wire
• Semiconductor bonding wires (gold, copper, and aluminum)
• Medical Wire
• Stainless steel wire
• Copper Wire
• Cut Wire
• Special alloy wires
• Precious metal wire
• All kinds of other non-ferrous or non-ferrous metal wires

FAQ

 

Welcome to Tian Chang Shuangyuan Metal Products Co., Ltd.

We are a leading manufacturer specializing in drawing dies, CNC cutting tools, CNC machining parts, and glass fiber products. Our factory, Tian Chang Hong Xing Wire Drawing Die Factory, is located in Tian Chang, Anhui, China.

Product Features:

• High-quality drawing dies for precise results
• Precision-engineered CNC cutting tools for efficiency
• Premium CNC machining parts for various applications
• Durable glass fiber products for strength and reliability

Sample and Order Information:

We offer free samples based on your drawings and technical requirements before mass production. Small and trial orders are welcome. Samples in stock can be shipped immediately, while customized samples' delivery time depends on the process complexity.

Payment and Inspection:

For small orders, we recommend 100% T/T payment before production to save time and bank charges. Bulk order payment details can be provided by contacting our sales team. All goods undergo thorough inspection by our dedicated departments before packing.

Building Long-Term Relationships:

We prioritize excellent quality, attentive after-sales service, and competitive pricing to ensure our customers' satisfaction. We value every customer as a friend and strive to build lasting relationships based on mutual trust and respect.

Company Profile

Welcome to Tian Chang Shuangyuan Metal Products Co., Ltd.

Established in 1996, Tian Chang Shuangyuan Metal Products Co., Ltd. is a leading factory specializing in the production and sales of wire drawing dies. With over 180 employees and a vast enterprise spanning 30,000 square meters, we are located in the heart of the Chinese drawing die industry in Tian Chang Yang Cun.

Our product range includes ND wire drawing dies, SMCD wire drawing dies, PCD wire drawing dies, T/C wire drawing dies, and more. These dies are utilized in various applications such as wires, cables, electromagnetic wire, stainless steel wire, and steel cord.

Committed to quality and customer satisfaction, we adhere to strict ISO9001 management standards in our production process. Our reputation in the industry is built on the expertise of our technical personnel, state-of-the-art production equipment, including the Conoptlca CU-10, and a well-established production, management, and sales system.

Choose Tian Chang Shuangyuan Metal Products Co., Ltd. for superior wire drawing dies that meet your specific needs and enjoy excellent product quality and after-sales service.